Eurorack ASRS Racking

Video introducing the ASRS warehouse racking system

If you are looking for racking that allows for space optimization while operating and managing inventory efficiently, ASRS racks are the smart choice for you. With the ASRS system, pallets enter the system through an identification code, moving autonomously to the appropriate location.

ASRS Racking, also known as Automated Storage and Retrieval System racks, utilize conveyor belts for pallet transport through crane systems. This automated rotation system operates safely, eliminates manual labor, and saves retrieval time. 

ASRS storage racks automate the movement of goods, saving retrieval time

• Material: ASRS racks are made of steel.
• Load Capacity: 1500 kg per pallet.
• Dimensions: Dependent on the warehouse area.
• Mobility: Cranes can operate up to 18 meters in height, with rail lengths of the system reaching up to 75m.
• Robot Speed: Eurorack Shuttle transports at a speed of 35m/minute with load and 65m/minute without load.
• Operating Voltage: 380VAC.
• Control Software: Eurorack ASRS Controller.
• Control Signal: Mesh Wifi.
• Transfers: Utilizes a combination of the following equipment: roller conveyors, chain conveyors, and pallet direction-changing conveyors.
• Management Marking: 1D, 2D code, RFID.

E-commerce effectively applies the 18m high ASRS warehouse racking system

The ASRS racking system is composed of the following parts:

1. Inventory Retrieval Robot

For the ASRS racking line, the Eurorack Robot Shuttle is utilized for rotating goods in and out of the racking system. Capable of carrying up to 1500 kg per pallet and moving at speeds of up to 35m per minute. Additionally, the Eurorack Pallet Shuttle ASRS can operate in 3 dimensions: single-direction retrieval, bi-directional retrieval, and tri-directional retrieval. Thus, it helps to optimize operational time efficiently.

2. Pallet Conveyor System 

This is a system set up extending from the warehouse entrance into the interior. Its function is to automatically transport goods without the need for manual labor. Moreover, in the goods sorting phase, such as labeling, tagging, batch numbering, etc., a mini robot performs these tasks.

3. Crane for Stacking Goods 

To support the import and export of goods, cranes are set up in the aisles of the system, either fixed or mobile depending on the storage area. They are responsible for lifting, sorting, and placing goods in high storage locations and vice versa.

4. Storage Racking System

Robust steel racks that make the most of warehouse height up to 40m and have an outstanding load capacity of over 50,000 kg per system. The types of racks commonly used in ASRS warehouses are Mobile Racks and Shuttle Rack, which offer superior storage capacity and are well-suited for warehouse automation.

5. Robot Management Software

Software that manages all processes from storage, preservation to distribution of goods according to the timeline updated by the system.

6. Control Box 

Through Wifi or radio waves, it transmits control commands to the retrieval robot.

Eurorack Shuttle Robot is an important part integrated in the ASRS system

• Based on the principle of sensor retrieval, the entire process of goods dispatch and receipt is completely automated. The dispatch and receipt speed of ASRS is a superior choice over other warehouses.
• Maximizes space: does not require many aisles, the centralized system improves the density of stored goods.
• Allows storage of multiple SKU codes over 10,000m2: the system provides high-efficiency high-bay storage.
• Minimizes inventory: automated management software, area authorization, and user groups ensure safety, increase circulation, and strictly monitor inventory.
• Reduces labor by 75%: from the assembly point to the goods circulation area, everything occurs automatically, manual labor is reduced, and businesses save a significant amount on labor costs.
• Offers multiple model options: specially designed in various sizes, conveyor belts facilitate goods circulation from receipt to preset positions, compatible with specific warehouse spaces.
• High selectivity: timely, quick, and accurate retrieval.
• High improvement capability: forklifts are not needed as ASRS cranes can directly retrieve goods from the warehouse, then continue to move to the packaging area.
• ASRS Automated Storage Retrieval System stores on a large scale, allowing 100% access.

Operation of ASRS Racking Systems

ASRS is a storage rack system constructed from various systems to create an automated operation process. Goods are marked with barcodes or IDs for easy inventory control and accurate classification. Below are the operating principles of the ASRS racking system:

When a pallet containing goods is brought into the warehouse entrance, the ASRS system begins to activate to manage all data about the shipment (via barcodes or IDs displayed on the package). Then, the software analyzes and accounts for the data to assign the storage location of the goods, based on parameters such as weight, size, and area.

At the same time, warehouse managers can also use positioning software like IOT, RTLS to monitor and track the location of the pallets within a certain area. Thus, when dispatching goods, the work is done quickly.

How the ASRS system works

What type of warehouse should use ASRS racks?

The intelligent automated ASRS racking system is relatively suitable for warehouses with a large volume of goods, whether homogeneous or heterogeneous, and requires continuous retrieval. The system has the ability to classify correctly according to models and production batches, and it is also combined with various intelligent machines such as robotic stackers, gantry cranes for loading and unloading, along with a conveyor system optimally distributed for the convenience of goods movement. Therefore, if you are in the FMCG, electronic appliances, furniture, etc., sectors, the ASRS system is compatible for best application.

Choosing ASRS racks from Eurorack is not just investing in an Automated Storage Systems but also ensuring a quality service, verified through nearly 15 years of experience and trust from big names like Nestle, Pepsico, and DKSH.

The distinction of Eurorack lies not only in superior products but also in the ability to complete projects quickly and with attentive after-sales policies, proving that customer satisfaction is a top priority.

Investing in an automated racking system from Eurorack, you are not just buying a modern storage solution but also partnering with a reliable ally, ready to support your business's sustainable growth.

Contact Eurorack now, if your business is looking for an ASRS automated warehouse solution.