Eurorack Mezzanine Racking

Have you heard a lot about Mezzanine Racking but don't fully understand them? Are you wondering whether to invest in building a Mezzanine racking system for your warehouse? This article will provide a comprehensive overview of this type of industrial flooring, helping you find the suitable answer.

Double Your Storage Density with Eurorack Mezzanine Flooring

Mezzanine Racking, also known as industrial floor racks, belong to the category of heavy-duty storage systems with a mezzanine structure divided into tiers for stacking goods. The structure is reinforced with sturdy uprights, cross and diagonal braces, and is surrounded by railings or mesh walls to ensure goods do not fall off. Mezzanine racks are considered an excellent solution for warehouses limited by vertical space but with adequate floor-to-ceiling height.

• Load capacity: 100-1000 kilograms per square meter.
• Upright frames: Punched steel with an OMEGA edge bend.
• Flooring: Textured or flat steel sheets.
• Beams and cross members form a robust box structure.
• Protective columns link the uprights to the floor, enhancing stability.
• Railings ensure operational safety.
• Staircases are essential for movement and light goods transportation.
• Elevators are used for heavy goods lifting onto the system.

Use the ladder to move up to the mezzanine

• A strong Omega frame system supports the entire structure.
• Protective columns connect the frame to the floor.
• Flooring options include steel plates or wooden boards, with thickness designed according to the load.
• Stairs facilitate easy access, with anti-slip steps and safety railings along the length.
• The whole system is bolt-connected for easy assembly and disassembly. The electrostatic painting meets European standards, ensuring durability and resistance to damage upon impact.
• Depending on the load requirements, the steel floor can be combined with storage racks of various structures and specifications. For heavy load industries like iron, steel, and cold storage, Selective racks combined with manual pallet trucks are recommended. For lighter loads, medium-duty racks offer a cost-effective installation and manual handling solution.

The column frame is an important part, helping the Mezzanine Floor stand firmly on the warehouse floor

Here are seven reasons why businesses should consider Mezzanine racking:

Increases Storage Area 

It's the perfect choice for investors looking to boost their storage density by 200-300% without expanding the warehouse footprint.

Cost-Effective

If expanding storage space is a financial concern, Mezzanine racking offers a budget-friendly solution compared to warehouse upgrades.

Superior Load Capacity

Not only does it expand storage space, but the floor capacity also significantly increases to up to 1000 kg square meter.

Maximizes Space

With a maximum height of up to 10m, Mezzanine racking demonstrates considerable efficiency in space utilization.

Simple Structure

With a load-bearing frame and metal or plywood flooring connected by bolts, it offers a professional, sturdy, and durable storage solution.

Flexible Configuration

The pre-punched holes in the uprights facilitate easy adjustments to the distance between mezzanine floors.

Multifunctional Utility

Mezzanine floors are not only for storage but can also provide space for offices or management areas within the warehouse, offering convenience and significant labor cost savings.

However, when considering investing in a Mezzanine racking system, thorough research and budget planning are essential due to the significant initial costs. Yet, given the benefits, it remains a worthwhile consideration. 

Versatile Application

Mezzanine racking systems, with their notable features, are flexibly applied across various sectors:

In Warehouses

They serve as systems to increase storage density, optimizing space and enhancing efficiency. They are particularly suited for sectors with high categorization and volume of goods.

Utilize as office space

Can be converted into office areas or management spaces within warehouses, providing convenience and cost savings.

Flexible Application

Depending on usage needs, Mezzanine floors can be effectively utilized by combining them with other rack types, maximizing both floor space and warehouse height.

Retail and Display Use

Businesses can use Mezzanine systems for storage and display in supermarkets, convenience stores, and general stores. The upper floor can also serve as a reserve stock area.

Mezzanine floors are a solution to double warehouse capacity without needing to expand the area

If Mezzanine Racking help utilize warehouse height by creating additional intermediate levels, Multi-Tier Mezzanine Rack further expands storage capacity vertically with multiple separate levels. By combining both solutions, businesses can achieve a highly efficient, flexible, and easily manageable storage system. For more details on how multi-tier racking can complement industrial mezzanine floors in optimizing storage space, please read the article on Multi-Tier Mezzanine Racking.

Eurorack is a leading contractor and designer of storage solutions in Vietnam. Adhering to the motto "Safety is Profit," Eurorack Mezzanine floors guarantee European standard quality. Manufactured and installed by a team of experienced technicians and workers, we are proud to collaborate with our clients to create magnificent constructions.

Eurorack specializes in manufacturing mezzanine floors for industrial warehouses

How should Mezzanine Racking be used in combination with other storage racks?

Investing in Mezzanine racking involves significant expenditure, making effective utilization and long-term benefits critical. But establishing a robust Mezzanine system alone isn't enough; it must efficiently integrate with other storage solutions.

So, what types of racks should be combined with Mezzanine racking? You have two options:

Medium-Duty Racks

• Load capacity: 100 – 700kg. 
• Typically 3 to 6 tiers high.
• Direct storage without pallets.
• Easy assembly/disassembly.

Selective Racks

• Load capacity: up to 3000 kg.
• Ideally 5 - 7 tiers high.
• Palletized storage.
• 100% precision access with forklifts.

Both options offer relatively simple structures but don’t compromise on load-bearing capacity, making them excellent strategic partners for Mezzanine racking. Depending on your load requirements, you can choose the most suitable rack type from these two models. Alternatively, if this is not the system you are looking for, you can refer to other models in the Specific Racking category of Eurorack to find a more suitable option.

Contact Eurorack immediately to receive detailed consulting support and quotes.